[187 Pages Report] The Automated Material Handling Equipment Market size was estimated at USD 46.86 billion in 2023 and expected to reach USD 51.56 billion in 2024, at a CAGR 10.07% to reach USD 91.76 billion by 2030.
Automated material handling equipment refers to systems and machinery that handle, move, and store materials within a facility or at a worksite with minimal human interaction. Automated material handling equipment is integrated with computerized control systems, enabling precision and efficiency in moving products through the workflow. Automated material handling equipment significantly improves production efficiency, inventory management, and accuracy of order fulfillment. By automating repetitive and labor-intensive tasks, these systems reduce the threat of human error and workplace injuries. The increasing need for automation due to a growing emphasis on workplace safety, the efficiency of operations, and the rise in online retail sales have created a need for faster and more efficient order fulfillment processes. Moreover, the push for sustainable operations leads end-users to invest in green automation technologies that optimize energy use and reduce waste. However, the high initial investments and continuous need for upgrades can hinder the adoption of automated material handling equipment among small to medium enterprises. Moreover, the complexity of integrating new automation systems with existing operations can be a substantial challenge. Nevertheless, advancements in technologies such as the Internet of Things, robotics, and machine learning are also expected to play a crucial role in enhancing the capabilities of material handling equipment in the coming years.
Bulk material handling equipment is designed to transport, store, and control bulk materials such as minerals, grains, and chemicals. This type of equipment includes conveyor belts, stackers, reclaimers, hoppers, and silos. Bulk material handling equipment is essential where large quantities of bulk materials are processed, such as in mines, power plants, and ports. Conveyor and sortation systems are components within distribution centers, eCommerce fulfillment centers, and production facilities. These systems are essential for moving products efficiently and reliably through a facility and are integral to the sortation process, which organizes items for shipment or further processing. Industrial trucks and automated guided vehicles (AGVs) are mobile robots used in industrial applications to move materials around a physical facility or warehousing environment. Robots, particularly collaborative robots (cobots), are utilized for picking, packing, and palletizing. Storage and handling equipment includes pallet racks, shelving, and automated retrieval systems. These systems are integral to organizing and keeping inventory secure and accessible.
In the assembly application, automated material handling equipment facilitates the efficient movement and organization of parts assembled to form finished products. High precision and repeatability are crucial in assembly applications. Automated material handling equipment is vital for sorting, picking, and handling goods for distribution. Speed and accuracy are paramount to handling high volumes in distribution applications. Automated material handling equipment in packaging involves equipment that supports wrapping, filling, labeling, and palletizing, facilitated by technology, including robotic packaging systems and automated conveyors. Flexibility to handle various packaging types and consistency in repetitive tasks is critical in packaging applications. Automated storage systems optimize space utilization and inventory management using vertical lift modules and carousel systems. Transportation within facilities relies on automated material handling equipment such as AGVs, monorails, and conveyor systems to seamlessly move products from one point to another. Waste handling involves using automated material handling equipment to sort, recycle, and dispose of waste materials. Industries focus on sustainability and regulatory compliance, with systems designed for material recovery and efficient waste processing.
In the automotive segment, automated material handling equipment is integral for streamlining the manufacturing process, from the assembly line to parts inventory management and finished vehicle logistics. The automotive industry needs precision, speed, and customization as demands vary based on consumer preference, seasonality, and geographic location. The aviation industry requires automated material handling equipment to manage baggage, cargo, components, and spare parts. In chemical manufacturing and distribution, automated material handling equipment ensures safety and compliance with regulatory standards while handling hazardous materials. E-commerce relies heavily on swift, responsive, and flexible automated handling systems to fulfill a high volume of orders with varying profiles. The E-commerce sector focuses on customization and integration capabilities of automated material handling equipment, allowing rapid scaling during peak seasons. The food and beverage industry requires automated material handling equipment operating in controlled environments, maintaining hygiene standards, and efficiently handling perishable goods. Handling heavy loads is characteristic of the metals and heavy machinery industry, which benefits from robust automated material handling equipment designed for heavy cargo. The need for stringent contamination control, accurate tracking, and error-free handling drives automation in the pharmaceutical and medical device industries. Automated material handling equipment includes cleanroom robots, precision conveyance systems, and automated packaging lines. For semiconductor and electronics manufacturing, the emphasis is on precision handling and prevention of electrostatic discharge in automated material handling equipment.
The Asia Pacific region is experiencing notable growth in the automated material handling equipment market due to rapid industrialization. The consumer needs in this region stem from the expansion of the manufacturing sector, the rise in eCommerce, and the increasing focus on workplace safety and efficiency. Vendors in the Asia-Pacific are investing in sophisticated systems to cope with the high-volume throughput required by consumers. Recent investments in smart warehouses, robotics, and the Internet of Things (IoT) integration are notable trends, indicating a strong push towards innovation in the automated material handling equipment market. In the Americas, increased labor costs, a focus on streamlining operations, and a shift toward eCommerce drive the need for automation. Consumers in the Americas prioritize reliability, efficiency, and after-sales support when purchasing automated material handling equipment. Initiatives for using renewable energy sources in material handling equipment and emphasizing circular economy principles reflect the changing customer purchasing behavior in the Americas. Europe, particularly EU countries, exhibits a high demand for automated material handling equipment due to advanced manufacturing practices, stringent regulations on worker safety, and the need for operational efficiency. Investments in research and innovation, supported by various EU-funded initiatives, have led to the development of cutting-edge automated material handling equipment solutions suited to the European market's strict standards. The Middle East is seeing growth in logistics and warehousing, influenced by the region's strategic position as a global logistics hub.
The FPNV Positioning Matrix is pivotal in evaluating the Automated Material Handling Equipment Market. It offers a comprehensive assessment of vendors, examining key metrics related to Business Strategy and Product Satisfaction. This in-depth analysis empowers users to make well-informed decisions aligned with their requirements. Based on the evaluation, the vendors are then categorized into four distinct quadrants representing varying levels of success: Forefront (F), Pathfinder (P), Niche (N), or Vital (V).
The Market Share Analysis is a comprehensive tool that provides an insightful and in-depth examination of the current state of vendors in the Automated Material Handling Equipment Market. By meticulously comparing and analyzing vendor contributions in terms of overall revenue, customer base, and other key metrics, we can offer companies a greater understanding of their performance and the challenges they face when competing for market share. Additionally, this analysis provides valuable insights into the competitive nature of the sector, including factors such as accumulation, fragmentation dominance, and amalgamation traits observed over the base year period studied. With this expanded level of detail, vendors can make more informed decisions and devise effective strategies to gain a competitive edge in the market.
Rockwell Automation Signs Agreement to Acquire Autonomous Robotics Vendor Clearpath Robotics
Rockwell Automation announced the strategic acquisition of Clearpath Robotics Inc. and its OTTO Motors Division, expanding its prowess in automated material handling solutions. The synergy between Rockwell's integrated control systems and Clearpath's autonomous mobile robots (AMRs) sets the stage for streamlining production logistics, ensuring timely placement of materials, and enhancing operational efficiency within manufacturing facilities. [Published On: 2023-09-05]
MH Equipment to Distribute Material Handling Robots
MH Equipment, a Peoria, Illinois-based provider of comprehensive material handling solutions, entered a strategic partnership with OTTO Motors, a Canadian autonomous mobile robots (AMRs) company. MH Equipment is poised to meet the surging regional demand for advanced AMRs by joining forces with OTTO Motors and becoming a certified dealer. With a network of over 30 service locations spread across multiple states, including Illinois, Indiana, Iowa, Kentucky, Missouri, Nebraska, Ohio, Pennsylvania, South Dakota, and West Virginia, MH Equipment is uniquely positioned to offer sophisticated material handling automation on a large scale. [Published On: 2023-05-25]
Toyota Material Handling Launches Three New Electric Models
Toyota Material Handling launched three new electric forklift models: the Side-Entry End Rider, the Center Rider Stacker, and the Industrial Tow Tractor. In alignment with the company's kaizen philosophy of continuous improvement, these additions exemplify Toyota's commitment to delivering the smartest and most reliable solutions to enhance customer efficiency and productivity. [Published On: 2023-05-09]
The report delves into recent significant developments in the Automated Material Handling Equipment Market, highlighting leading vendors and their innovative profiles. These include AMH Material Handling, Automatic Handling International, Inc., BEUMER Group, Daifuku Co., Ltd., Diamond Phoenix Limited, E80 GROUP S.p.A., Honeywell International Inc., Hyster-Yale Materials Handling, Inc., IHI Corporation, Invia Robotics Inc., JBT Corporation, Jungheinrich AG, Kardex Holding AG, Kion Group AG, Knapp AG, KUKA AG, MasterMover Group, Mitsubishi Electric Automation, Inc., Murata Machinery, Ltd., Rockwell Automation, Inc., Scott Automation Ltd., Seegrid Corporation, Shanghai Seer Intelligent Technology Corporation, SSI SCHAEFER Group, System Logistics S.p.A., TGW Logistics Group, Toyota Industries Corporation, Westfalia Technologies Inc., Youibot Robotics Co., Ltd., Zebra Technologies Corp., and ZF Friedrichshafen AG.
This research report categorizes the Automated Material Handling Equipment Market to forecast the revenues and analyze trends in each of the following sub-markets:
- Product
- Bulk Material Handling Equipment
- Conveyor & Sortation Systems
- Industrial Trucks & Automated Guided Vehicles
- Robots
- Storage & Handling Equipment
- Application
- Assembly
- Distribution
- Packaging
- Storage
- Transportation
- Waste Handling
- End User
- Automotive
- Aviation
- Chemicals
- E-commerce
- Food & Beverages
- Metals & Heavy Machinery
- Pharmaceuticals & Medical Devices
- Semiconductor & Electronics
- Region
- Americas
- Argentina
- Brazil
- Canada
- Mexico
- United States
- California
- Florida
- Illinois
- New York
- Ohio
- Pennsylvania
- Texas
- Asia-Pacific
- Australia
- China
- India
- Indonesia
- Japan
- Malaysia
- Philippines
- Singapore
- South Korea
- Taiwan
- Thailand
- Vietnam
- Europe, Middle East & Africa
- Denmark
- Egypt
- Finland
- France
- Germany
- Israel
- Italy
- Netherlands
- Nigeria
- Norway
- Poland
- Qatar
- Russia
- Saudi Arabia
- South Africa
- Spain
- Sweden
- Switzerland
- Turkey
- United Arab Emirates
- United Kingdom
- Americas
- Market Penetration: It presents comprehensive information on the market provided by key players.
- Market Development: It delves deep into lucrative emerging markets and analyzes the penetration across mature market segments.
- Market Diversification: It provides detailed information on new product launches, untapped geographic regions, recent developments, and investments.
- Competitive Assessment & Intelligence: It conducts an exhaustive assessment of market shares, strategies, products, certifications, regulatory approvals, patent landscape, and manufacturing capabilities of the leading players.
- Product Development & Innovation: It offers intelligent insights on future technologies, R&D activities, and breakthrough product developments.
- What is the market size and forecast of the Automated Material Handling Equipment Market?
- Which products, segments, applications, and areas should one consider investing in over the forecast period in the Automated Material Handling Equipment Market?
- What are the technology trends and regulatory frameworks in the Automated Material Handling Equipment Market?
- What is the market share of the leading vendors in the Automated Material Handling Equipment Market?
- Which modes and strategic moves are suitable for entering the Automated Material Handling Equipment Market?
- Preface
- Research Methodology
- Executive Summary
- Market Overview
- Market Insights
- Automated Material Handling Equipment Market, by Product
- Automated Material Handling Equipment Market, by Application
- Automated Material Handling Equipment Market, by End User
- Americas Automated Material Handling Equipment Market
- Asia-Pacific Automated Material Handling Equipment Market
- Europe, Middle East & Africa Automated Material Handling Equipment Market
- Competitive Landscape
- Competitive Portfolio
- List of Figures [Total: 22]
- List of Tables [Total: 306]
- List of Companies Mentioned [Total: 31]
Lower Labor Costs:
The cost of labor is a huge concern for businesses, and it constitutes a significant portion of the total operational cost. Manual labor-intensive tasks require high maintenance costs, including salaries, benefits, and overtime pay, which cut into profit margins. Automated material handling equipment reduces labor costs while increasing efficiency. A single piece of equipment that can accomplish the job of multiple workers is an efficient and reliable solution to reduce labor costs.
Improved Safety:
Workplace safety is paramount and should be addressed as such. Manual material handling poses a significant risk to workers, as it often involves heavy lifting that could result in musculoskeletal disorders. Automated material handling can lower the risk of workplace injuries and compensate for workers’ physical limitations. Additionally, using equipment such as automated storage and retrieval systems has been shown to lower accidents that could result in expensive hardware and merchandise damage.
Improved Productivity:
By using automated material handling equipment, businesses can significantly increase their productivity due to increased speed and accuracy. Machines perform tasks much faster than humans, and they can work continuously without needing breaks. The use of automated equipment can also improve accuracy by mitigating the possibility of human error and improving efficiency in the allocation of stock and merchandise.
Faster Order Fulfillment:
In a consumer-driven market, businesses need to fulfill orders quickly and efficiently. Automated material handling equipment processes orders faster than manual methods. Automated equipment, such as conveyors and sortation systems, can identify, sort, and direct products to the desired location in record time. The product’s journey from the warehouse to the customer becomes shorter, and this ensures a happy, loyal customer base.
Inventory Control:
Having accurate inventory control is paramount for businesses to make informed decisions, minimize stockouts, and meet customer demand. Automated material handling equipment can improve inventory accuracy as the machines operate using tracking and scanning systems. Automated sorting and retrieval equipment provides added benefits in terms of warehouse data analysis, inventory optimization, and tracking, providing real-time insights into inventoried goods.
The use of automated material handling equipment can help organizations achieve better control over their supply chain by reducing labor-associated costs and increasing safety, productivity, accuracy, and inventory control. The key is to find the right equipment that meets the specific needs of each business. Automated material handling equipment has been proven to be a safer, more efficient, and more cost-effective solution compared to any manual method. Businesses that invest in this technology can expect to improve their market position, reduce operating costs, and ensure customer satisfaction, ultimately leading to a more successful future.
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