Increased Safety Motors Market - Global Forecast 2026-2032

The Increased Safety Motors Market size was estimated at USD 201.28 million in 2025 and expected to reach USD 226.16 million in 2026, at a CAGR of 12.20% to reach USD 450.59 million by 2032.

Increased safety motors are a specialized category of electric motors engineered for hazardous environments. They minimize ignition sources through design features like eliminating sparking and controlling surface temperature. ABB’s increased safety motors adhere to IECEx and ATEX standards, ensuring safe operation in zones 1 and 2 by preventing spark formation and limiting temperature rise to avoid ignition of flammable atmospheres.

These motors serve industries such as oil and gas, chemicals, mining, and petrochemicals where strict safety regulations mandate equipment that can operate reliably under demanding conditions. Furthermore, the integration of digital technologies including IoT sensors and cloud-based analytics has become a defining trend, enabling real-time monitoring and predictive maintenance that significantly reduces unplanned downtime and enhances overall operational safety.

As regulatory frameworks tighten and end users prioritize both safety and efficiency, the adoption of increased safety motors underscores a broader commitment within industry to protect personnel and assets while maintaining high levels of productivity. This introductory overview sets the stage for a deeper examination of the transformative forces shaping this crucial market segment.

In recent years, the increased safety motor landscape has been reshaped by the convergence of robust mechanical designs and cutting-edge digital innovations. Manufacturers are embedding sensors and connectivity within motor housings, enabling seamless integration into larger industrial IoT ecosystems and facilitating advanced analytics for performance optimization.

This digital transformation is complemented by material science advancements that enhance corrosion resistance and thermal management, thereby extending equipment lifespan and reliability under harsh conditions. At the same time, stringent environmental and energy regulations are driving the adoption of premium efficiency designs that balance safety requirements with sustainability goals.

As a result, the market is witnessing a strategic shift where motor manufacturers and end users collaborate on customized solutions, blending standardized safety features with tailored performance enhancements to meet the unique demands of hazardous applications. This fusion of technology, regulation, and customer-centric design continues to elevate the role of increased safety motors in modern industrial operations.

On April 3, 2025, a 25% tariff was implemented on the import of passenger vehicles, and as of May 3, 2025, a corresponding 25% duty applies to certain automobile parts, including engines and electrical components. Concurrently, the Section 301 tariffs introduced new rates on selected goods sourced from China, with increases for products such as semiconductors and other industrial items coming into effect on January 1, 2025.

These measures have led to an immediate rise in the landed cost of increased safety motors imported from affected regions, prompting suppliers to reroute production to tariff-exempt locations such as Mexico and India, as exemplified by WEG’s strategy to mitigate a forthcoming 50% duty on Brazilian exports by adjusting its supply chain footprint.

In response to these trade barriers, federal incentives under the Inflation Reduction Act have incentivized domestic manufacturing of critical components, encouraging investments in rare earth processing and motor assembly facilities across the Midwest to foster supply chain resilience.

Over the longer term, original equipment manufacturers are prioritizing the development of alternative motor technologies, including non-rare earth magnetic systems and modular designs, to reduce dependency on high-cost imported materials and navigate the evolving tariff landscape effectively.

The increased safety motor market is characterized by diverse applications across the chemical processing sector, where both petrochemical and specialty chemical plants demand motors designed to withstand corrosive atmospheres, while the food and beverage industry relies on specialized packaging, processing, and storage solutions to ensure hygiene and safety standards. In mining operations, motors must be tailored to both surface and underground environments, whereas the oil and gas sector spans upstream, midstream, and downstream activities, each imposing unique performance and safety requirements hinged on ambient conditions and process specifications. Power generation continues to drive demand for motors in hydroelectric, nuclear, renewable, and thermal plants, and water and wastewater treatment facilities require robust equipment capable of handling both industrial treatment and municipal treatment processes.

Motor selection based on horsepower ranges spans equipment as small as sub-5 HP models, including classifications for ultra-low power applications from under 1 HP through 1 to 3 HP and 3 to 5 HP, up through mid-range systems between 5 and 50 HP subdivided into 5 to 20 HP and 20 to 50 HP, to higher-capacity units from 50 to 200 HP with further differentiation between 50 to 100 HP and 100 to 200 HP, and into the heavy-duty segment of above 200 HP broken into 200 to 500 HP and above 500 HP for large-scale installations.

When it comes to motor type, choices range from explosion-proof and flameproof models engineered for high-risk atmospheres to non-sparking and oil-immersed designs that minimize ignition sources, along with powder-filled and pressurized variants created for controlled thermal regulation, offering engineers a broad toolkit for matching protection concepts to specific hazardous area classifications.

Efficiency levels play a critical role in procurement decisions, with established classes from IE1 through IE4 enabling buyers to balance initial investment against operational costs, and a clear industry trend toward IE3 and IE4 designs that meet or exceed premium efficiency benchmarks as defined by international standards.

Voltage rating considerations further segment the market into low voltage configurations, including units up to 480 volts and those within the 480 to 600 volt band, alongside medium voltage solutions that range from 1 to 6 kilovolts and extend beyond 6 kilovolts, ensuring compatibility with a wide spectrum of electrical infrastructure scenarios.

In the Americas region, North America leads in both technological adoption and regulatory rigor, underpinned by stringent safety codes that govern equipment used in high-stakes sectors such as petrochemical refining and shale gas extraction. Canada’s alignment with U.S. safety standards and Mexico’s integration under USMCA facilitate cross-border supply chains, while Latin American markets are emerging through investment in mining and infrastructure projects, driving increased demand for motors that comply with OSHA and NFPA requirements.

Across Europe, the Middle East, and Africa, diverse regulatory landscapes reflect varying safety and environmental mandates, with the European Union enforcing robust directives for ATEX compliance and energy efficiency, and Middle Eastern and African markets propelled by large-scale oil and gas developments in Saudi Arabia, the UAE, and South Africa. This regional mosaic of mature and emerging economies creates a dynamic environment for manufacturers to tailor increased safety motor solutions to localized standards and project specifications.

In Asia-Pacific, rapid industrialization and automation initiatives in China, India, and Southeast Asia are catalysts for growth in hazardous area motor applications, as governments and private enterprises invest heavily in chemical plants, power infrastructure, and resource extraction. The region’s focus on boosting workplace safety and reducing downtime through advanced monitoring technologies aligns closely with end users’ requirements for motors that meet IECEx and local safety criteria.

ABB continues to innovate in the increased safety segment by engineering motors that feature heightened enclosure integrity and temperature control mechanisms to prevent ignition sources, while simultaneously offering energy-efficient designs that align with NEMA Premium® and IE3 efficiency standards for low-voltage applications.

Siemens’ Simotics XP Chemstar platform exemplifies the integration of robust mechanical construction with high-efficiency operation, providing a seamless range of explosion-protected motors certified for zones 1 and 2, and offering preconfigured options such as advanced coatings, reinforced bearings, and built-in monitoring to meet complex industry requirements.

Brazilian manufacturer WEG has demonstrated strategic agility by rerouting exports to mitigate the impact of a 50% U.S. tariff, underscoring the importance of flexible production footprints and partnership models in preserving market access for high-specification safety motors amid shifting trade policies.

Nidec Industrial Solutions remains a key player in the medium- and large-size motor domain, delivering explosion-proof machines that comply with rigorous international standards such as IEC 60079, and leveraging global service networks to support installation and lifecycle management for hazardous area equipment.

Industry leaders should prioritize embedded sensor technologies and digital twins within increased safety motors to enable continuous condition monitoring and predictive analytics, reducing unplanned downtime and enhancing process safety. By integrating these tools early in development and deployment stages, companies can achieve actionable insights that drive maintenance efficiencies and extend equipment longevity.

To navigate tariff disruptions, organizations must diversify supply chains by establishing dual sourcing strategies for critical components, leveraging tariff-exempt regions such as Mexico or India, and utilizing trade agreements like USMCA to optimize cross-border flows of increased safety motors and parts. Additionally, engaging with domestic manufacturing incentives under the Inflation Reduction Act can facilitate localized production capabilities that sidestep restrictive duties.

Collaboration with standards bodies and active participation in industry consortia are essential to stay ahead of evolving safety regulations and efficiency benchmarks, ensuring that product roadmaps align with upcoming directives such as revisions to IECEx protocols or updates to NFPA 70 requirements.

This research employed a rigorous methodology combining primary interviews with industry experts across end-user sectors, secondary analysis of technical standards and regulatory documentation, and comprehensive review of company disclosures and trade publications to build a robust understanding of increased safety motor dynamics.

Data triangulation ensured that qualitative insights from executive discussions were corroborated with quantitative findings from public filings and regulatory reports, while peer validation workshops with safety engineers and maintenance professionals provided critical feedback loops to refine analytical assumptions and validate conclusions.

The analytical framework incorporated scenario analysis to assess the impact of tariff fluctuations and technological disruptions, and included sensitivity checks around key drivers such as digital integration rates and regulatory adoption timelines, ensuring that the study’s outputs reflect the complexities of a rapidly evolving market landscape.

Increased safety motors have become indispensable in safeguarding operations within volatile environments, marrying strict adherence to international safety standards with ever-advancing technological capabilities such as real-time monitoring and high-efficiency performance.

The convergence of regulatory pressures, digital transformation, and supply chain recalibrations underscores the critical role these motors play in minimizing risk exposure and driving operational excellence across a spectrum of industrial settings.

Stakeholders should recognize that strategic investments in increased safety motor solutions not only deliver enhanced protection but also unlock efficiencies that can differentiate operations in competitive markets, setting the stage for sustainable growth under the highest safety and performance expectations.

To explore the full breadth of these findings and gain a strategic edge in the increased safety motors space, we invite you to engage with Ketan Rohom, Associate Director, Sales & Marketing at 360iResearch.

Ketan brings deep expertise in industrial equipment research and can provide personalized guidance to help you identify opportunities and tailor solutions that address your unique operational challenges.

Contact Ketan to secure your copy of the comprehensive market research report and begin leveraging actionable insights that will fortify your safety protocols and accelerate performance improvements.