Programmable Logic Controller
Programmable Logic Controller Market by Type (Hardware, Services, Software), Size (Large, Medium, Micro PLC), Architecture, Form, Power Supply, End-User Industry - Global Forecast 2024-2030
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[192 Pages Report] The Programmable Logic Controller Market size was estimated at USD 12.03 billion in 2023 and expected to reach USD 12.83 billion in 2024, at a CAGR 6.80% to reach USD 19.08 billion by 2030.

A PLC is a digital computer designed to automate industrial electromechanical processes, such as machinery control on factory assembly lines or light fixtures. PLCs are built to operate under complex industrial environments such as extreme temperatures and wet, dry, and/or dusty conditions. These programmable logic controllers may range from small modular types to large rack-mounted modular devices, mostly networked to other SCADA and PLC systems. PLCs play an important role in automation, forming part of a larger SCADA system. A PLC can be programmed based on the operational requirement of the process. The various industry's rapid move toward automation has increased the adoption of the PLC worldwide. On the other hand, functional complexities associated with the PLC may create challenges for PLC adoption. The new advancements and extending applications of PLC in robotics are boosting its penetration in the market.

Regional Insights

Americas showcases the advanced landscape for the PLC market with the major industries incorporating automation technologies, particularly in the United States. Industry 4.0 trends have been witnessed across the United States, China, the European Union (EU), India, and other rapidly growing countries, which has accelerated the adoption of PLC. In Asia-Pacific, countries such as China, India, South Korea, Japan, and Malaysia have developed as major industrial manufacturing hubs, creating penetration potential for the PLC market. The political unrest in the EMEA due to the Russia-Ukraine conflict resulted in supply chain disruptions and product shortages. On the other hand, the new investment for the industrial sectors, such as the automotive and energy sector in the EMEA region, showcases the potential landscape for PLC market growth.

Programmable Logic Controller Market
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Market Dynamics

The market dynamics represent an ever-changing landscape of the Programmable Logic Controller Market by providing actionable insights into factors, including supply and demand levels. Accounting for these factors helps design strategies, make investments, and formulate developments to capitalize on future opportunities. In addition, these factors assist in avoiding potential pitfalls related to political, geographical, technical, social, and economic conditions, highlighting consumer behaviors and influencing manufacturing costs and purchasing decisions.

  • Market Drivers
    • Increasing inclination of end-user sectors toward automation
    • Growing government initiatives and investments in Industry 4.0 and smart manufacturing
  • Market Restraints
    • High initial cost associated with PLC and its maintenance complexities
  • Market Opportunities
    • Technological advancements in programmable logic controller
    • Emerging applications of PLC in robots and robotics
  • Market Challenges
    • Functional limitations and availability of alternatives to PLCs
Market Segmentation Analysis
  • Type: Proliferating adoption of software providing the critical interface for design and configuration

    The hardware incorporates the physical components of PLCs, such as CPU, power supplies, I/O modules, and communication modules. Hardware is crucial for the functionality of PLC systems as they form the backbone of industrial control operations. Selection is often dependent on the scale of operations. Larger industrial applications may require high-performance CPUs and extensive I/O modules, whereas more straightforward automation tasks might only necessitate basic modules. Services related to PLCs encompass installation, maintenance, training, and consultancy services. This segment ensures that PLC systems are optimally installed, maintained, and utilized, contributing to operational efficiency and safety. The demand for services varies based on the expertise of the in-house team. Organizations with specialized automation engineers may need fewer external services, whereas smaller entities or those new to PLCs may require comprehensive service packages. The software includes programming, configuration, and simulation tools for PLCs. This software is essential for the design, implementation, and operation of automation projects, and it plays a significant role in deciding the functionality and flexibility of PLC systems. The choice of software often depends on the complexity of the automation project and the hardware used. Projects requiring intricate control logic or significant customization may benefit from more sophisticated software suites.

  • End-User Industry: High usage of programmable logic controllers by energy and utilities sector

    The automotive industry extensively utilizes PLCs for assembly lines, painting, welding robots, and quality control. High precision, reliability, and adaptability to new models are crucial. PLCs in the chemical and petrochemical sector are pivotal for process control, safety systems, and environmental monitoring. Attributes such as resistance to harsh chemicals and the ability to function in explosive atmospheres are valued. The energy and utilities sector relies on PLCs to monitor and control distribution networks, renewable energy sources, and grid management. Durability and compliance with industry standards, including IEC 61131, are essential. Hygiene, speed, and consistency are the priorities for food and beverage manufacturing PLC applications. PLCs control conveyors, mixers, and packaging machinery. PLCs are essential for drilling operations, pipeline monitoring, and offshore outlets in the oil and gas industry. Requirements include robustness, safety, and remote operation capabilities. Emerson, ABB, and Siemens are significant providers. Pharmaceutical manufacturing demands PLCs for process control, ensuring consistent product quality and adherence to regulations. Key features include data logging, cleanability, and compliance with good manufacturing practice (GMP) standards. PLCs in the pulp and paper industry control machinery, process control systems, and quality monitoring. The key requirement is the ability to handle high-speed processes and harsh environments. PLCs play a critical role in the automation of treatment processes, monitoring, and control systems in water and wastewater plants. Essential features include robustness, handling various input/output signals, and compliance with environmental regulations.

Market Disruption Analysis

The market disruption analysis delves into the core elements associated with market-influencing changes, including breakthrough technological advancements that introduce novel features, integration capabilities, regulatory shifts that could drive or restrain market growth, and the emergence of innovative market players challenging traditional paradigms. This analysis facilitates a competitive advantage by preparing players in the Programmable Logic Controller Market to pre-emptively adapt to these market-influencing changes, enhances risk management by early identification of threats, informs calculated investment decisions, and drives innovation toward areas with the highest demand in the Programmable Logic Controller Market.

Porter’s Five Forces Analysis

The porter's five forces analysis offers a simple and powerful tool for understanding, identifying, and analyzing the position, situation, and power of the businesses in the Programmable Logic Controller Market. This model is helpful for companies to understand the strength of their current competitive position and the position they are considering repositioning into. With a clear understanding of where power lies, businesses can take advantage of a situation of strength, improve weaknesses, and avoid taking wrong steps. The tool identifies whether new products, services, or companies have the potential to be profitable. In addition, it can be very informative when used to understand the balance of power in exceptional use cases.

Value Chain & Critical Path Analysis

The value chain of the Programmable Logic Controller Market encompasses all intermediate value addition activities, including raw materials used, product inception, and final delivery, aiding in identifying competitive advantages and improvement areas. Critical path analysis of the <> market identifies task sequences crucial for timely project completion, aiding resource allocation and bottleneck identification. Value chain and critical path analysis methods optimize efficiency, improve quality, enhance competitiveness, and increase profitability. Value chain analysis targets production inefficiencies, and critical path analysis ensures project timeliness. These analyses facilitate businesses in making informed decisions, responding to market demands swiftly, and achieving sustainable growth by optimizing operations and maximizing resource utilization.

Pricing Analysis

The pricing analysis comprehensively evaluates how a product or service is priced within the Programmable Logic Controller Market. This evaluation encompasses various factors that impact the price of a product, including production costs, competition, demand, customer value perception, and changing margins. An essential aspect of this analysis is understanding price elasticity, which measures how sensitive the market for a product is to its price change. It provides insight into competitive pricing strategies, enabling businesses to position their products advantageously in the Programmable Logic Controller Market.

Technology Analysis

The technology analysis involves evaluating the current and emerging technologies relevant to a specific industry or market. This analysis includes breakthrough trends across the value chain that directly define the future course of long-term profitability and overall advancement in the Programmable Logic Controller Market.

Patent Analysis

The patent analysis involves evaluating patent filing trends, assessing patent ownership, analyzing the legal status and compliance, and collecting competitive intelligence from patents within the Programmable Logic Controller Market and its parent industry. Analyzing the ownership of patents, assessing their legal status, and interpreting the patents to gather insights into competitors' technology strategies assist businesses in strategizing and optimizing product positioning and investment decisions.

Trade Analysis

The trade analysis of the Programmable Logic Controller Market explores the complex interplay of import and export activities, emphasizing the critical role played by key trading nations. This analysis identifies geographical discrepancies in trade flows, offering a deep insight into regional disparities to identify geographic areas suitable for market expansion. A detailed analysis of the regulatory landscape focuses on tariffs, taxes, and customs procedures that significantly determine international trade flows. This analysis is crucial for understanding the overarching legal framework that businesses must navigate.

Regulatory Framework Analysis

The regulatory framework analysis for the Programmable Logic Controller Market is essential for ensuring legal compliance, managing risks, shaping business strategies, fostering innovation, protecting consumers, accessing markets, maintaining reputation, and managing stakeholder relations. Regulatory frameworks shape business strategies and expansion initiatives, guiding informed decision-making processes. Furthermore, this analysis uncovers avenues for innovation within existing regulations or by advocating for regulatory changes to foster innovation.

FPNV Positioning Matrix

The FPNV positioning matrix is essential in evaluating the market positioning of the vendors in the Programmable Logic Controller Market. This matrix offers a comprehensive assessment of vendors, examining critical metrics related to business strategy and product satisfaction. This in-depth assessment empowers users to make well-informed decisions aligned with their requirements. Based on the evaluation, the vendors are then categorized into four distinct quadrants representing varying levels of success, namely Forefront (F), Pathfinder (P), Niche (N), or Vital (V).

Market Share Analysis

The market share analysis is a comprehensive tool that provides an insightful and in-depth assessment of the current state of vendors in the Programmable Logic Controller Market. By meticulously comparing and analyzing vendor contributions, companies are offered a greater understanding of their performance and the challenges they face when competing for market share. These contributions include overall revenue, customer base, and other vital metrics. Additionally, this analysis provides valuable insights into the competitive nature of the sector, including factors such as accumulation, fragmentation dominance, and amalgamation traits observed over the base year period studied. With these illustrative details, vendors can make more informed decisions and devise effective strategies to gain a competitive edge in the market.

Recent Developments
  • ABB’s latest distributed control system release helps accelerate digital transformation in process automation

    ABB recently released a new Distributed Control System, which offers customers automated, connected and future-ready process automation that is capable of working with the company's existing market-leading Programmable Logic Controllers. The system's operation capabilities provide an upgrade to older technology and improved operational efficiency, giving customers a fully integrated platform for cost savings and enhanced digital performance. Additionally, the package provides digital tools for configuration management, engineering design, and safe software updates to achieve greater productivity and flexibility for smarter processes. This ensures that customers can increase their competitiveness in the process industry. Ultimately, ABB's new release is helping to accelerate digital transformation within process automation, empowering customers with advanced technologies and transformative opportunities for the future. [Published On: 2023-02-13]

  • Toshiba Releases Intelligent Power Devices That Help Reduce Mounting Areas

    Toshiba's recently released intelligent power module for Programmable Logic Controllers (PLCs) is a game-changer for the industrial market. It allows customers to benefit from developments in popular artificial intelligence technologies, all to give machines more autonomous control over processes. This is an especially attractive option due to its scalability and compatibility with various modern systems and software. The module also provides a noticeable boost to hardware performance and offers users several safety features, making it an ideal choice for those looking to upgrade their existing PLCs or get the most out of their newly installed machinery. [Published On: 2023-02-07]

  • Fuji Electric India has an aggressive expansion plan

    Fuji Electric India has a very ambitious growth plan for its Programmable Logic Controller (PLC) market. The company has invested in developing advanced technologies and products that are geared to meet the ever-evolving needs of its customers. Their commitment to providing reliable and efficient solutions for industrial automation can be seen in their comprehensive range of programmable controllers, software products, and engineering services. Their response systems to address customer queries or feedbacks have been praised by many clients across India. With all these resources and capabilities, the company is well on its way to dominating the PLC market in India and beyond. [Published On: 2023-02-04]

Strategy Analysis & Recommendation

The strategic analysis is essential for organizations seeking a solid foothold in the global marketplace. Companies are better positioned to make informed decisions that align with their long-term aspirations by thoroughly evaluating their current standing in the Programmable Logic Controller Market. This critical assessment involves a thorough analysis of the organization’s resources, capabilities, and overall performance to identify its core strengths and areas for improvement.

Key Company Profiles

The report delves into recent significant developments in the Programmable Logic Controller Market, highlighting leading vendors and their innovative profiles. These include ABB Ltd., Advanced Micro Controls, Inc., Anaheim Automation, Inc., Beckhoff Automation Group, Crouzet, Delta Electronics, Inc., Eaton Corporation PLC, Emerson Electric Co., Fuji Electric Co., Ltd., Graco Inc., Hitachi, Ltd., Honeywell International Inc., IDEC Corporation, Infineon Technologies AG, Intel Corporation, Keyence Corporation, Mitsubishi Electric Corporation, Murata Manufacturing Co., Ltd., OMRON Corporation, Opto 22, Panasonic Corporation, Renesas Electronics Corporation, Robert Bosch GmbH, Rockwell Automation, Inc., Schneider Electric SE, Siemens AG, STMicroelectronics International N.V., Toshiba Corporation, Unitronics (1989) (R”G) Ltd., UpKeep Technologies, Inc., and Yokogawa Electric Corporation.

Programmable Logic Controller Market - Global Forecast 2024-2030
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Market Segmentation & Coverage

This research report categorizes the Programmable Logic Controller Market to forecast the revenues and analyze trends in each of the following sub-markets:

  • Type
    • Hardware
    • Services
    • Software
  • Size
    • Large
    • Medium
    • Micro PLC
    • Nano PLC
    • Very Large
  • Architecture
    • Compact PLC
    • Modular PLC
  • Form
    • Rack Mounted Type
    • Single-Box Type
  • Power Supply
    • PLC with SMPS (230 VAC)
    • PLC without SMPS (24 VDC)
  • End-User Industry
    • Automotive
    • Chemical & Petrochemical
    • Energy & Utilities
    • Food & Beverage
    • Oil & Gas
    • Pharmaceuticals
    • Pulp & Paper
    • Water & Wastewater Treatment

  • Region
    • Americas
      • Argentina
      • Brazil
      • Canada
      • Mexico
      • United States
        • California
        • Florida
        • Illinois
        • New York
        • Ohio
        • Pennsylvania
        • Texas
    • Asia-Pacific
      • Australia
      • China
      • India
      • Indonesia
      • Japan
      • Malaysia
      • Philippines
      • Singapore
      • South Korea
      • Taiwan
      • Thailand
      • Vietnam
    • Europe, Middle East & Africa
      • Denmark
      • Egypt
      • Finland
      • France
      • Germany
      • Israel
      • Italy
      • Netherlands
      • Nigeria
      • Norway
      • Poland
      • Qatar
      • Russia
      • Saudi Arabia
      • South Africa
      • Spain
      • Sweden
      • Switzerland
      • Turkey
      • United Arab Emirates
      • United Kingdom

This research report offers invaluable insights into various crucial aspects of the Programmable Logic Controller Market:

  1. Market Penetration: This section thoroughly overviews the current market landscape, incorporating detailed data from key industry players.
  2. Market Development: The report examines potential growth prospects in emerging markets and assesses expansion opportunities in mature segments.
  3. Market Diversification: This includes detailed information on recent product launches, untapped geographic regions, recent industry developments, and strategic investments.
  4. Competitive Assessment & Intelligence: An in-depth analysis of the competitive landscape is conducted, covering market share, strategic approaches, product range, certifications, regulatory approvals, patent analysis, technology developments, and advancements in the manufacturing capabilities of leading market players.
  5. Product Development & Innovation: This section offers insights into upcoming technologies, research and development efforts, and notable advancements in product innovation.

Additionally, the report addresses key questions to assist stakeholders in making informed decisions:

  1. What is the current market size and projected growth?
  2. Which products, segments, applications, and regions offer promising investment opportunities?
  3. What are the prevailing technology trends and regulatory frameworks?
  4. What is the market share and positioning of the leading vendors?
  5. What revenue sources and strategic opportunities do vendors in the market consider when deciding to enter or exit?

Table of Contents
  1. Preface
  2. Research Methodology
  3. Executive Summary
  4. Market Overview
  5. Market Insights
  6. Programmable Logic Controller Market, by Type
  7. Programmable Logic Controller Market, by Size
  8. Programmable Logic Controller Market, by Architecture
  9. Programmable Logic Controller Market, by Form
  10. Programmable Logic Controller Market, by Power Supply
  11. Programmable Logic Controller Market, by End-User Industry
  12. Americas Programmable Logic Controller Market
  13. Asia-Pacific Programmable Logic Controller Market
  14. Europe, Middle East & Africa Programmable Logic Controller Market
  15. Competitive Landscape
  16. Competitive Portfolio
  17. List of Figures [Total: 28]
  18. List of Tables [Total: 564]
  19. List of Companies Mentioned [Total: 31]
Programmable Logic Controllers: Indeed A Big Deal in Industry Automation
July 26, 2023
Programmable Logic Controllers: Indeed A Big Deal in Industry Automation
The transforming manufacturing ecosystem worldwide and shift towards smart technologies have made programmable logic controllers (PLC) an integral part of industries in quickly replacing manual control systems.

From weaving textiles to manufacturing automobiles, today, man almost relies on highly sophisticated machines. Programmable logic controllers are the key to controlling machines and can operate anything ranging from devices as simple as motors, pumps, fans, and conveyors to complex and advanced systems used in industrial sectors.

A PLC can be programmed to read inputs from sensors, adjust outputs to actuators and logic, and execute programmed instructions as well as monitor alarms and provide feedback on the status of the system. PLCs are now found in many industries due to their flexibility and cost-effectiveness when compared to traditional hardwired controllers.

The use of PLCs helps reduce downtime by providing accuracy and consistency in the automation process. Furthermore, they offer increased safety features such as limit switches and emergency stop buttons for added protection against accidents or errors. Economies worldwide are focusing on industrial automation and adopting smart manufacturing technologies to boost productivity.

In February 2023, the Canadian Government invested over CAD 700 million towards the Global Innovation Clusters program to scale up, develop, and adopt smart technologies in manufacturing under the Advanced Manufacturing Cluster.

This is why in a world without PLCs everything would be hand-operated and uncontrollably mundane!

Programmable Logic Controller: The Future of Automation
October 25, 2023
Programmable Logic Controller: The Future of Automation
The world is moving at a breakneck pace towards automation. Every industry and sector is slowly but surely transforming to be more automated. From manufacturing to healthcare to retail, automation has taken over and is only set to increase over time. One of the key driving factors behind this rise in automation is the increased use of Programmable Logic Controllers (PLCs). PLCs are taking over the automation industry and being used in various applications.

What is a Programmable Logic Controller?

PLCs are digital electronic devices used to control any process or machine. They receive inputs, process them through a program that the user creates, and then output results that control the process or machine. PLCs are essentially a type of computer, but they are designed specifically for use in industrial automation. They are used in various applications, including manufacturing, mining, power generation, and even in buildings.

How do Programmable Logic Controllers work?

PLCs consist of several key components. They have a CPU (Central Processing Unit) responsible for executing the program created by the user. They also have input and output modules, which receive and send signals to and from the process or machine being controlled. Finally, they have a power supply that provides power to the system. PLCs work by reading input signals from sensors, using the program to process the inputs, and then sending output signals to control the process or machine. This process is repeated continuously to maintain control over the process or machine.

Why are Programmable Logic Controllers important for Automation?

PLCs are important for automation because they allow precise control over industrial processes and machines. They are faster and more accurate than human operators and can work non-stop without anyone needing to take breaks or rest. PLCs also eliminate the need for human intervention in dangerous environments, making workplaces safer for employees. In addition, PLCs can be reprogrammed to suit changing requirements, making them a flexible solution for automation. Finally, PLCs can be connected to other devices and systems, allowing for greater communication and control over industrial processes.

The Future of Programmable Logic Controllers:

PLCs have been around for several decades, but they are constantly evolving. Technological advancements have made them more powerful, faster, and compact.

Programmable Logic Controllers are the future of automation. They are versatile, flexible, and powerful devices that can help control various industrial processes and machines. PLCs have existed for several decades, but they continue evolving with new technological advancements. As automation increases, PLCs will be more critical in manufacturing, healthcare, and retail. By using PLCs, businesses can increase the safety and productivity of their workplaces while reducing costs and downtime.

Frequently Asked Questions
  1. How big is the Programmable Logic Controller Market?
    Ans. The Global Programmable Logic Controller Market size was estimated at USD 12.03 billion in 2023 and expected to reach USD 12.83 billion in 2024.
  2. What is the Programmable Logic Controller Market growth?
    Ans. The Global Programmable Logic Controller Market to grow USD 19.08 billion by 2030, at a CAGR of 6.80%
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